Produce production ready prototypes with urethane casting service

Best suited for low volume but high quality output

Schedule A Call Get Quote

About Urethane Casting

Urethane casting is a manufacturing process that uses a silicone mold to create parts from a urethane material. This process involves pouring liquid urethane into a mold that has been created from a master pattern or 3D printed part. The liquid urethane is then cured to create a solid part that is a replica of the master pattern. This process is commonly used for low-volume production runs or for producing prototypes for product development.

Advantages

  • Cost-effective: Urethane casting is a more cost-effective option compared to other manufacturing methods like injection molding.
  • Fast turnaround time: It is a quick process that can produce parts in a matter of days.
  • High-quality parts: Urethane casting can produce parts with high-quality surface finishes and details that are comparable to injection-molded parts.
  • Versatile: It can be used to create a wide range of parts with varying levels of complexity, sizes, and shapes.
  • Low-volume production: It is ideal for low to medium volume production runs, typically up to several hundred parts.

Disadvantages

  • Limited durability: Urethane casting parts may not be as durable as those produced by other manufacturing methods like injection molding or CNC machining.
  • Limited size and complexity: The size and complexity of parts that can be produced by urethane casting are limited compared to other manufacturing methods.
  • Limited material options: While there are many material options available, urethane casting may not be suitable for all materials.
  • Labor-intensive: The process involves multiple steps, including making the master pattern, creating the mold, casting, and finishing, which can be labor-intensive

Applications

  • Prototyping: Urethane casting is used in the prototyping stage of product development to produce multiple parts that are identical to the final product.
  • Low-volume production: It is often used to produce low-volume parts that require high-quality finishes and dimensional accuracy.
  • Mass customization: Urethane casting can be used to produce customized parts for specific customer needs, without the need for expensive tooling.
  • Medical industry: Urethane casting is used to produce medical devices, such as surgical tools, implants, and prosthetics.
  • Aerospace and automotive industry: It is used to produce parts for aerospace and automotive applications, such as prototypes, interior components, and small-scale production parts.
  • Consumer products: Urethane casting is used to produce a wide range of consumer products, such as toys, models, and electronic components.

Why Choose EasyM's Urethane Casting Service?

Image Description

The painful days of searching for right manufacturers, waiting for quotations and parts production are over. EasyM has brought urethane casting online! We maintain our own urethane casting facility and a large network of certified manufacturing partners so that we always have someone to work on your orders.
Hate waiting for quotations? We employ dedicated engineers to provide you with an estimate project cost so that you save valuable time. And it does not stop there, our engineers will provide feedback for your designs to make them suitable for manufacturing and reduces cost.
Have a large order with less lead time? No problem. We can parallely process your order at multiple facilities so that you receive your parts on time.
Did not find right materials and finishing? Try us. We offer a wide range of metals and a combination of finishing processes suitable with each material. But wait there is more, if you are unsure about your specifications our engineers will help you select right specifications for your specific use case.

FAQs

  • Rigid Polyurethane
  • Rigid Clear Polyurethane
  • Rubber-like Polyurethane
  • Rubber-like Clear Polyurethane

Although the type of finishing process depends on the exact material, here is a combined list of finishing processes that are available:

  • VDI 12
  • VDI 15
  • VDI 18
  • VDI 21
  • VDI 24
  • VDI 27
  • VDI 30
  • VDI 33
  • VDI 36
  • VDI 39
  • VDI 42
  • VDI 45
  • Matte/Frosted
  • Semi-Gloss
  • High-Gloss
Avail our manufacturing services in just 4 simple steps:
  • 1

    Register Account

    To avail the Urethane Casting service you must have a customer account registered with us. Create a new customer account here.

  • 2

    Create Project

    https://easym.in/user/project/new
    Image Description

    Once successfully registered, you will be able to create a new project from your dashboard as shown above.

  • 3

    Get Quotation

    We will analyse your project and provide you an estimate amount and lead time for completing your project.

  • 4

    Place Order

    https://easym.in/user/project/:id
    Image Description

    If you are happy with the quotation, click on Place Order as shown above and you will be prompted to the checkout page. Upon successful placement of order, we will immediately start work on your project.

Since each project has custom properties (Part Design, manufacturing process, metarial, finishing and tolerance), it is NOT possible for us to provide pricing details upfront. We evaluate price on case by case basis against each project.